Exa Power

Low-Voltage Engineering, Assembly and Testing Under One Roof

From main switchboards to motor control centres, Exa Power delivers type-tested LV assemblies on ABB systems for the UAE and GCC.

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OVERVIEW

A Full-Scope Low-Voltage Panel Builder

Exa Power provides the complete chain of capabilities needed to deliver a low-voltage assembly, from initial design through to after-sales support. As an authorized ABB partner, we build on type-tested ABB systems and verify every assembly to IEC 61439, so each panel arrives with its compliance demonstrable rather than assumed.

Our work covers the principal categories of low-voltage equipment found in commercial, industrial and infrastructure projects: main switchboards, motor control centres, distribution boards, power factor correction, and source transfer. Each product line is detailed on its own page, but they share a common engineering discipline, the same workmanship standards and the same testing regime before dispatch.

By keeping design, assembly and testing under one roof, we shorten the feedback loop between what is drawn and what is built. Issues are caught early, changes are coordinated quickly, and the client deals with a single accountable team from enquiry to commissioning.

A Full-Scope Low-Voltage Panel Builder
PRODUCT LINES

What We Design and Build

LV Switchboards

Main and sub-main low-voltage switchboards for distribution, control and metering of incoming supply.

Motor Control Centres

Fixed and withdrawable MCCs for protected, monitored control of motor loads.

Distribution Boards

Sub-distribution and final distribution boards for lighting, power and general circuits.

Power Factor Correction

Automatic and fixed PFC panels to improve power factor and cut reactive demand.

ATS / Changeover Panels

Automatic transfer switch and changeover panels for mains-to-standby source selection.

Type-Tested Assemblies

Every panel built and verified to IEC 61439 on ABB systems.
How a Panel Takes Shape
THE DESIGN PROCESS

How a Panel Takes Shape

Every assembly starts as a set of requirements: a single-line diagram, a load or motor schedule, prospective fault levels, the required form of separation, environmental conditions, and any metering, monitoring or communication needs. Our engineers work through these to select the right ABB ranges of circuit breakers, contactors and protection devices, then arrange them within the chosen ABB enclosure system so that ratings, clearances and segregation are all respected.

Particular attention goes to the parts of the design that determine real-world reliability: the busbar system is sized for both continuous current and the prospective fault current, cable entries and termination space are planned around the actual cables on site, and the layout is checked for safe access during operation and maintenance. Discrimination and cable protection are coordinated using documented device data rather than guesswork.

The output is a clear technical proposal: general arrangement, internal layout, single-line, bill of materials, the proposed form of separation, and an indicative lead time. Once approved, that documentation becomes the basis for build and for the as-built records issued at handover.

END-TO-END SERVICE

What Each Project Includes

Design and engineering against your single-line diagram and load schedule.

Component selection on authorized ABB systems.

Busbar sizing for continuous and short-circuit current within the type-tested envelope.

Form-separation arrangement specified to your requirements.

Panel building and assembly to defined workmanship standards.

Routine verification and factory acceptance testing before dispatch.

Packing, delivery and site coordination.

As-built documentation, O&M guidance and spare-part support.

What Each Project Includes
QUALITY CONTROL

How We Keep Quality Consistent

In-Process Inspection

Defined inspection points during build catch wiring, torque and segregation issues before they are buried.

Routine Testing

Wiring continuity, dielectric strength, protective measures and operation are verified on every finished assembly.

Workmanship Standards

Consistent practices for busbar, termination, labelling and torque keep quality repeatable from panel to panel.

Records & Traceability

Component and test records support maintenance, audits and any future modifications.
LEAD TIME & DELIVERY

Planning Around Your Programme

Lead time on a low-voltage assembly is driven by three things: the complexity of the design, the availability of the selected components, and the build and test capacity at the time of order. We give an indicative lead time with every proposal and confirm it at order, so it can be built into your programme with confidence rather than treated as an unknown. Where a project is phased, we can sequence deliveries to match the construction schedule rather than shipping everything at once.

Because we standardise on ABB ranges and, for multi-board projects, on repeatable standardised designs, procurement and build are more predictable than they would be with bespoke one-off assemblies sourced from mixed suppliers. Packing is specified for the transport and storage conditions the assembly will face, and we coordinate dispatch and site delivery so the equipment arrives ready to install. After-sales support and spare-part guidance continue once the assembly is in service.

WHO WE WORK WITH

A Partner for Contractors, Consultants and Owners

Different stakeholders need different things from a panel builder, and our process is shaped to serve all of them. EPC contractors value a single accountable supplier who delivers compliant assemblies on programme, with documentation that supports inspection and handover. Consultants want confidence that the as-built equipment matches the specification they wrote, and the freedom to engage early on configuration and form of separation. Facility owners care most about the years after handover: reliable operation, available spares, and clear records when something has to be maintained or modified.

Because we engage at any of these points, we can advise a consultant at the specification stage, take a contractor’s enquiry straight to a technical proposal, or support an owner with after-sales guidance on equipment already in service. The common thread is the same disciplined engineering, the same authorized ABB systems and the same IEC 61439 verification, applied to whatever stage of the project you bring to us. That consistency means the relationship can carry across multiple projects and across the full life of the equipment, rather than ending at a single transaction.

ENGINEERING DISCIPLINE

Compliance Built In

Compliance is not an afterthought at Exa Power. Our assemblies are engineered to IEC 61439 from the outset, with verification by the methods set out in the standard. We maintain the design and routine-test records that support each build, and these are available on request. Where a project requires it, witnessed factory acceptance testing can be arranged so your team can confirm performance before dispatch.

By standardising on ABB systems, we benefit from manufacturer-validated designs and consistent component performance, which translates into predictable behaviour, easier maintenance and reliable spare-part availability over the equipment’s life. The combination of a type-tested system and disciplined routine verification is what allows us to stand behind every assembly we deliver, from a single distribution board to a large multi-section switchboard.

SECTORS SERVED

Where it is used

Applications

Where it is used

Commercial buildingsIndustrial facilitiesData centresUtilitiesWater & infrastructureOil & gasHealthcareHospitality
FAQ

Frequently asked questions

FAQ

Frequently asked questions

Can you handle the full project from design to delivery?
Yes. We take your specification through design, build, factory testing and delivery, with after-sales support afterwards, acting as a single accountable partner throughout.
Do you only build standard products?
No. Each assembly is engineered to your single-line diagram and load schedule, while remaining within type-tested ABB system configurations to preserve IEC 61439 compliance.
Can you support consultants at the specification stage?
Yes. We are happy to advise consultants and contractors on configuration, form of separation and compliance before an order is placed.
What lead times should we expect?
Lead time depends on the scope, configuration and current component availability. We provide an indicative lead time with every proposal and confirm it at order.
Do you provide as-built documentation?
Yes. As-built drawings, circuit schedules, routine-test records and O&M guidance are issued with the assembly and remain available on request.
Can you build to a specific form of internal separation?
Yes. We build from Form 1 through Form 4 as required, configuring barriers and glands to match the specified form.

Discuss Your Requirements

Tell us what you need to build and we will recommend the right ABB-based configuration, fully compliant with IEC 61439.

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